Quality & Processing Infrastructure

Inside our Kolkata processing facilities. Audit our certified laboratory setups, continuous temperature cold-chain logs, and packaging protocols.

Advanced Infrastructure & Machinery

Our state-of-the-art facility features a unidirectional product flow system, which prevents cross contamination ensuring that raw landings enter at one end and fully packed, plate-frozen cartons exit the other.
This prevents cross-contamination. Click any facility silo below to view layout zooms.

Receiving & Inspection

Bays maintaining at below 4°C with chlorinated water flumes.

Dressing & Portioning

Enclosed peeling and portioning lines with stainless-steel equipment.

Contact Plate Freezing

Core temperatures dropped to -18°C in within 60 minutes.

Solar Greenhouse Drying

Hygienic enclosed dry-curing area on raised bamboo frames.

Blast Freezing

Core temperatures dropped to within 270 minutes, Temp -18°C or below

IFQ

Perhours / 750 Kgs

Blast Freezing

Core temperatures dropped to within 270 minutes, Temp -18°C or below

Inspect Layout

IFQ

Perhours / 750 Kgs

Inspect Layout

Continuous Reefer Temp Tracking

Seafood quality is heavily dependent on maintaining cold temperature continuity below 10°C and freezing below -40°C At BASU, Iwe operate a strict continuous log. Raw landings are iced immediately at the vessels, loaded into insulated trucks, processed in chilled rooms.

Continuous Logistics Controls

Every sea freight container is equipped with dual electronic temperature recorders mapping ambient coordinates at 10-minute intervals.Importers receive these logs upon arrival at the unloading port.

Logistics Benchmarks

Loading Bay Chilling:

Below 4.0 °C

Contact Plate / BF / IQF:

Below -18.0 °C

Cold Warehouse Storage:

-20.0 °C or Below

Ocean Reefer Container:

-18.0 °C Below

Regulatory Certifications Registry

Our facilities undergo quarterly audits by statutory agencies to maintain global approvals.

Certificate / Registry Regulatory Agency Registration ID Target Export Markets
HACCP Certification Bureau Veritas / MPEDA BVC-IND-2839281 Global markets (Standard baseline)
USFDA Registration US Food & Drug Administration 17839286458-NY United States & North America
GACC Approved Importer Customs Administration China CIND190224050201-9 Mainland China & Hong Kong
EIA Approved Exporter Export Inspection Agency India EIA/SF/KOL/024 European Union & Japan
MPEDA Exporter Marine Export Development Authority MP-KOL-02-EL All global distribution terminals
Halal Sourcing Certified Jamiat Ulama-i-Hind Halal Trust JUH-HT-2839-A Kuwait, Dubai, UAE & Middle East

Verifiable Traceability Platform

Every carton processed is tagged with a proper labelling we trace harvest back to register farm. Wild caugh caught boat certificate. Importers can scan this barcode to retrieve a digital compliance certificate mapping catch coordinates, processing timelines, laboratory report details, and reefer temperature logs.

Traceability Metrics

We trace 100% of our aquaculture vannamei and black tiger catches back to Brackish Water Aquaculture (BAP) registered farms. Wild-caught species are verified against boat certificates mapping fishing grid coordinates.

OEM Private Labeling & Packaging

We support complete private labeling packaging. Our designers create wax-coated block cartons, individual quick frozen (IQF) zip pouches, or bulk master cartons in multiple target languages.

Custom Pack options

Our packing lines wrap blocks in food-graded low density polyethylene. Sizing piece count calibration is verified at 3 stages.

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